SMS technology for the new rolling mill

by | Dec 1, 2020 | Press releases

Signed the supply contract for the new plant in Northern Italy for rolled products. New natural gas and hydrogen walking beam furnace commissioned to Forni Industriali Bendotti.

Zeno Naviglio (Brescia, Italy), November 2020, 30 – SMS Group will realize the new beam rolling mill for Duferco steel division in San Zeno Naviglio (Brescia, Northern Italy). The supply contract for the new plant, which will crown a 25-year-old industrial dream, was signed today by Antonio Gozzi, president of Duferco Italia Holding and Franco Monteferrario; Thomas Massmann, executive vice president SMS GmbH and Marco Asquini, CEO of SMS Group.

The commitment is to realize it in less than two years and quickly ramp it up, taking advantage of the SMS team’s deep technological know-how and the expertise in the production of steel rolled products of Duferco steel division’s technical staff.

The new rolling beam, integrated with the steel plant, will endow Duferco, the sole national producer of steel beams, of a very efficient system at the heart of the European and Italian market. The mill will be realized with cutting edge technologies, focusing on digitization, artificial intelligence and automation both for production and logistics.

The total investment, facility and infrastructure included, will amount to 180 million Euro and, when fully operating, will create 150 job positions, not including those related to ancillary industries. The whole rolling mill capacity of the Group will reach 1.5 million tons of long products.

The goal is to maximize the customer service standard and the overall process efficiency and become the European best cost producer. The commitment is also to create a more sustainable factory, with the possible lowest environmental impact and the highest safety standard.

Indeed, the whole power supply of the new rolling mill will be covered by renewable energy thanks to the first green PPA signed by a steel company in Italy. This will allow to build the first steel plant fully powered by green energy.

The walking beam furnace will be supplied by the Italian company Forni Industriali Bendotti and will be equipped with innovative hydrogen fuel injected burners, further contributing to decarbonize the production process.

«The new beam rolling mill in San Zeno Naviglio will greatly increase our competitiveness. This will be the strong base for a long-term strategy that will combine environmental, social and economic sustainability through technological innovation, maximizing the market opportunities», said Augusto Gozzi, Duferco member of the board.


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The final workshop of the research project “iSafety – Leveraging artificial intelligence techniques to improve occupational and process safety in the iron and steel industry” was held at the University of Brescia. The project is funded by the Italian Ministry of University and Research under the PNRR – Next Generation EU programme.

Developed by the University of Brescia in collaboration with ICAR-CNR, the project explored the application of mathematical models and artificial intelligence techniques to the analysis of safety data in the steel industry. The aim was to identify recurring patterns and support more effective prevention strategies.

Duferco Travi e Profilati took part as industrial partner. The company actively contributed to the project activities and provided the industrial case study on which the research was based.

The Industrial Contribution

Within Duferco, the analysis focused on the Electric Arc Furnace area, one of the most complex operational environments in the plant. Process data and information from monitoring systems were collected and analysed. This enabled a deeper assessment of operating dynamics and the identification of patterns relevant to the prevention of critical situations.

The integration of sector safety data with industrial data made it possible to validate the model in a real production environment. The results confirmed its ability to support risk analysis in a highly complex industrial setting.

Dialogue Between Research, Institutions and Industry

The final workshop provided an opportunity for discussion between academia, institutions and industry. Representatives from Confindustria Brescia, ATS Brescia and INAIL Brescia also took part, offering complementary perspectives on safety in the steel sector.

The collaboration between universities, research centres and industry highlights the value of a coordinated approach. It strengthens the protection of people through advanced data analysis and supports the transfer of scientific expertise into practical industrial applications.

Duferco Travi e Profilati S.p.A.
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