The new rolling mill: techonology and digitisation

by | May 19, 2023 | News

Big data, a mine of information to manage the process

The new rolling mill was born with a Data Driven approach, in a moment in time when the production, analysis and use of data are crucial and consubstantial to the company to improve production and quality, meet market demand, and increase the safety and sustainability of the whole plant.

Duferco TP could not but start from here. There are considerable indirect environmental benefits linked to the general streamlining of processes achieved by digitisation. In addition to its environmental effects, the initiative will significantly promote digitisation. The new rolling mill will use state-of-the-art digital technologies to improve the entire production process, ranging from energy and resource efficiency to productivity and waste reduction.

An innovative digital platform for collecting, storing, and analysing huge amounts of data from multiple sources, including industrial sensors and company data, is under development. Artificial intelligence and advanced analytics solutions will make full use of the data platform with the aim of supporting business functions to make better and more informed decisions. This project relies heavily on partnerships with industrial partners and universities to take full advantage of recent advances in digital technologies and applied artificial intelligence.

The final workshop of the research project “iSafety – Leveraging artificial intelligence techniques to improve occupational and process safety in the iron and steel industry” was held at the University of Brescia. The project is funded by the Italian Ministry of University and Research under the PNRR – Next Generation EU programme.

Developed by the University of Brescia in collaboration with ICAR-CNR, the project explored the application of mathematical models and artificial intelligence techniques to the analysis of safety data in the steel industry. The aim was to identify recurring patterns and support more effective prevention strategies.

Duferco Travi e Profilati took part as industrial partner. The company actively contributed to the project activities and provided the industrial case study on which the research was based.

The Industrial Contribution

Within Duferco, the analysis focused on the Electric Arc Furnace area, one of the most complex operational environments in the plant. Process data and information from monitoring systems were collected and analysed. This enabled a deeper assessment of operating dynamics and the identification of patterns relevant to the prevention of critical situations.

The integration of sector safety data with industrial data made it possible to validate the model in a real production environment. The results confirmed its ability to support risk analysis in a highly complex industrial setting.

Dialogue Between Research, Institutions and Industry

The final workshop provided an opportunity for discussion between academia, institutions and industry. Representatives from Confindustria Brescia, ATS Brescia and INAIL Brescia also took part, offering complementary perspectives on safety in the steel sector.

The collaboration between universities, research centres and industry highlights the value of a coordinated approach. It strengthens the protection of people through advanced data analysis and supports the transfer of scientific expertise into practical industrial applications.

Duferco Travi e Profilati S.p.A.
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